Thursday, November 17, 2016

Refining Waste Tyre to Fuel Oil by Customized Fully Automatic Plants

Converting rubber tyres into energy in highly profitable green projects can be a hot new topic as the amount of waste materials on the planet is on the increase, while energy resources are sharply decreasing. The issue of how to dispose of this large amount of waste has ignited the interest of a lot more people willing to buy new green technology including pyrolysis plants which recycle and transform waste elements into energy resources for example oil and diesel. Many of the fuel that comes from the process of pyro is such as gas which may be re-utilized for burning fuel, turning waste into wealth. Moreover, since this waste gas is just not expelled into the air, it protects environmental surroundings from pollution.


Two key elements of a pyrolysis plant are: the cooling system and the reactor.

The reactor is directly related to the security and service lifetime of the plant. Made out of welded steel plates, the quality of welding includes a direct effect on the protection and longevity in the reactor. The application of automatic welding machines, X-ray detection as well as heat treatment greatly improves working efficiency by guaranteeing the grade of welding.

The cooling system contain two parts, the cooling pipe and the condensers. There are actually 3 condensers with 57 pipes in each condenser. The pipes have a diameter of 48mm. using a heat exchange region of 13 sq.m per condenser, generating a total cooling area of approximately 40 sq.m - which guarantees an increased oil yield.

-Automatic welding about the reactor greatly improves working efficiency of the plant and guarantees the quality of the welded seam, thus avoiding the danger of an explosion from the leak.

-X-Ray detection and professional heating treatment especially made for welding improves safety.

-A vacuum system prevents gas from oil re-entering the reactor and causing a crash.

-Special devices for instance a pressure gauge, a safety valve plus a thermometer ensure safety.

-To prevent the hazards of burning exhaust gas from C1 to C4, safety measures are being used along the way by first transferring exhaust gas through a safety unit and a safety burner air muzzle, ensuring safety during production.

Eco Friendly

-The well water De-dusting system avoids excessive and black smoke.

- Pollution is reduced by recycling exhaust gas for heating the reactor.

-Every reactor junction is maintained in good sealing condition with professional sealing material to avoid leaking.

-Long service every day life is ensured by special Q245R,14mm thick steel plates.

-Automatic welding, heating treatment and X-Ray detection ensures maximum service lifetime of the reactor to 8 several years.


-Quality sealing for your heating system prevents gas leaks and saves fuel.

-Recycled exhaust gas is utilized for heating the reactor.

The conclusion products of pyrolysis such as oil can be used as fuel in industrial furnaces and boilers and to generate electricity. It cuts down on the hazards of land pollution from waste tyres and rubber by converting rubbish into energy and rids the surroundings of harmful non bio-degradable waste.

To find more information, please check out this website: www.kingtigergroup.com

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